PRODUCTION

LASER WELDING SERVICES

Laser Additive Solutions uses industry-leading TRUMPF laser systems. This means we have exceptional control over laser energy input when welding parts, giving micron levels of control over weld bead geometry.  Combined with our automated robotic systems, we can weld components across a wide range of geometries and sizes, including round, flat and complex 3D parts, with both thin and thick weld profiles.

High Precision

Consistent, repeatable weld quality

High Productivity

Ideal for production quantities

Low Heat Input

Minimising distortion and rework

Wide Range of Materials

All Metals

OUR PRODUCTION LASER WELDING

At Laser Additive Solutions, we have invested in state-of-the-art equipment, including TRUMPF disk lasers and high-precision robotic manipulation systems offering repeatability of ±0.05 mm, with additional manipulation axes for complex welding applications.


We also design and manufacture bespoke fixturing to automate the laser welding process, ensuring consistent weld quality, precision and repeatability across high-volume production runs.


We, also, have over 40 years combined experience in developing Laser Welding procedures/processing parameters for various industries and customers.

Learn more about our experience

KEY ADVANTAGES OF PRODUCTION LASER WELDING

  • Minimal Distortion compared to conventional MIG/TIG welding
  • Able to Weld Thin components together
  • Possible to weld dissimilar metallic materials together
  • Produces repeatable high quality welds
  • Quick weld speeds
  • Able to weld large components (5m x 3m roughly max size)
  • Minimal heat input so easy to control component temperature during welding

HOW DOES LASER WELDING WORK?

Laser Welding works by using a focused, high-power laser beam to melt and fuse two components together, creating a strong and precise metallurgical joint. The focused nature of the laser allows heat input to be carefully controlled, producing narrow welds with a small heat-affected zone and minimal distortion. Depending on the application, laser welding can be performed autogenously (without filler material) or with the addition of wire or powder filler material to achieve the required weld properties and geometry.

Diagram of how Laser Welding works

TECHNICAL INFO

  • What is the maximum component size for laser welding?

    Laser Additive Solutions can laser weld large components up to 5 m × 3 m within our standard laser cells. For larger components, we can adapt our laser welding facilities and equipment to accommodate specific project requirements.

  • What is the minimum wall thickness for laser welding?

    Laser Additive Solutions has experience developing laser welding parameters for thin-wall components with wall thicknesses down to 0.5 mm. Contact our team to discuss your specific laser welding application and requirements.

Not sure your exact Laser Welding requirements? Learn about our Developmental Laser Welding services

Learn More ->

PRODUCTION LASER WELDING SERVICES CONTACT FORM

If you would like to talk to an engineer about your project requirements, please call us on

+44 (0) 1302 868988.

Contact Us